Saturday, October 06, 2012

Heater core repair, day 9

I completed the job today. : o )

Work log

  • Visited a local auto dismantler and pulled the following parts:
    • Upper steering column shroud
    • Lower steering column shroud
    • Multi-function switch with clock spring and wiring harnesses
    • New center console insert which goes around the emergency brake handle
    • Steering wheel
    • Various bolts and screws
    • Instrument cluster dimmer switch (just in case)
    • Air box lock-down latches
    • Fuses
    • Total cost: ~$90
  • I looked for a nice looking driver-side sun visor but did not find any
  • Almost all center console inserts seemed cracked and broken
  • At home, popped the steering wheel, removed the multi-function switch and clock spring
  • Removed the plastic wiring harness supports from the metal tabs
  • Noticed one steering column support bolt had squashed the wiring harness for connector C269 x_x
  • Freed the squashed wiring harness 
  • Inspected the wires: found the green and red wires completely squashed; the ground wire looked OK
  • Re-installed the multi-function switch and clock spring
  • Re-taped the wiring harnesses to the plastic wiring harness supports
  • Re-installed the plastic wiring harness supports
  • Re-installed the steering wheel
  • Re-installed the upper and lower steering column shrouds and the ignition key light
  • Re-installed the air bag onto the steering wheel
  • Re-installed the dash panel under the steering column
  • Removed and re-installed the center console insert which goes around the emergency brake handle
  • Zip-tied the speedometer cable to the battery cage...hopefully this will minimize the fluctuating of the needle on the speedometer
  • Zip-tied the under-hood light to the hood
  • Grounded loose wire to a grounding point under the dash
  • Washed and cleaned a few random parts
  • Tested everything works: instrument cluster panel illumination, headlamp switches, rear lamps and brakes, fog lights, radio
Post-work beer: Eel River California Blonde Ale

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